In today’s fast-moving industries, businesses are under growing pressure to reduce waste, operate more sustainably and protect their workforce. Labels may seem like a small part of the operation but switching to linerless printing can make a significant difference. At Bar Code Data, we partner with Zebra Technologies to bring you innovative printing solutions that not only streamline operations but also deliver measurable environmental and safety benefits.
What Are Linerless Labels?
Unlike traditional labels, linerless labels don’t have a backing liner. Instead, they use a silicone-coated surface and specially formulated adhesives that allow labels to separate cleanly without the need for a release liner. This small design change creates big advantages for businesses looking to reduce waste, improve safety and save costs.
Environmental Benefits of Linerless Printing
Sustainability is at the heart of linerless technology. By removing the liner, businesses can:
- Reduce waste and disposal costs: No more discarded liners means less waste to send to landfill.
- Lower carbon footprint: Rolls with 50% more labels reduce transport frequency and storage requirements.
- Support compliance: Many organisations are under pressure to align with government and industry environmental directives. Linerless printing is a practical step toward compliance.
Safety Benefits of Linerless Printing
Beyond sustainability, linerless labels also improve workplace safety:
- Fewer slip hazards: Loose backing liners can create dangerous debris on the shop floor. Removing them reduces risks of accidents.
- Lighter media rolls: Linerless rolls can weigh up to 40% less, making them safer for staff to handle.
- Streamlined workflows: With more labels per roll and no liners to dispose of, staff spend less time managing consumables and more time focusing on critical tasks.
Productivity and Cost Advantages
The benefits don’t stop at safety and the environment. Linerless printing also helps businesses run smarter:
- Fewer roll changes reduce downtime and boost throughput.
- Faster processing speeds up workflows since there’s no need to peel or discard liners.
- Lower shipping and storage costs thanks to more labels per roll and reduced overall weight.
Zebra’s Linerless-Ready Printers
Zebra Technologies leads the way in linerless label printing, offering a portfolio of printers designed specifically for linerless applications. These models include:
- ZD621 – Premium Desktop Printer: The ZD621 replaces the GX-Series, providing high-quality desktop printing with a maximum print width of 4.09" / 104 mm and speeds of up to 8" / 203 mm per second. Designed for manufacturing, retail, and healthcare environments, it is both reliable and efficient.
- ZD611 – Compact Desktop Printer: A versatile desktop solution, the ZD611 has a maximum print width of 2.2" / 56 mm and prints at speeds of up to 8" / 203 mm per second. Its compact footprint makes it ideal for labs, retail counters, and healthcare stations.
- ZT400 Series – Industrial Printer: Built for moderate to high duty cycles, the ZT400 Series offers print widths of 4" / 104 mm or 6" / 168 mm, with features tailored to demanding industrial environments. Perfect for warehouses, distribution centres, and high-volume manufacturing facilities.
- ZQ600 Plus Series – Premium Mobile Printer: Replacing the QL Series, the ZQ600 Plus is designed for mobile printing needs. It supports print widths of 1.9" / 48 mm, 2.8" / 72 mm, and 4.1" / 104 mm, with an easy-to-use colour display. Ideal for retail associates, warehouse staff, and field operations.
- ZQ500 Series – Rugged Mobile Printer: The ZQ500 is a premium, military-grade mobile printer. With print widths of 2.83" / 72 mm and 4.09" / 104 mm, it is built to withstand tough conditions, making it suitable for logistics, field service, and transport applications.
Each Zebra model features purpose-built rollers, cutters and tested durability to ensure smooth printing and reduced maintenance when working with linerless labels.
Why Choose Zebra with Bar Code Data?
As an authorised Zebra partner, Bar Code Data helps businesses adopt linerless printing seamlessly. Our team ensures you get the right printer for your application, fully tested and supported so you can unlock the environmental, safety and operational benefits without disruption.
Speak to our expert team today to get tailored advice and find the Zebra linerless printer that’s the perfect fit for your business.